Baked Empanadas de Papa with Ají Panca & Grass-Fed Ghee Crust
These tender, golden turnovers feature a spiced potato and quinoa filling wrapped in a flaky, grass-fed ghee crust, all baked instead of fried. Served with a vibrant ají panca and EVOO emulsion, they deliver the deep, smoky comfort of the Andes without the inflammatory seed oils or refined sugars of the street-food version.

A little context
Rooted in the Andean tradition of 'empanadas de queso y papa', this version honors the smoky depth of ají panca while rejecting the deep-frying and white-wheat flour shortcuts common in modern adaptations. We have replaced the traditional lard or vegetable oil dough with a high-fat, grass-fed ghee alternative for flakiness and swapped refined sugar in the filling with the natural sweetness of caramelized onions and a touch of raw honey if absolutely necessary, though the onions usually suffice.
The longevity story
This recipe leverages the polyphenol-rich ají panca peppers and extra-virgin olive oil to combat oxidative stress, while the potatoes provide resistant starch when cooled, supporting gut microbiome diversity. The crust uses grass-fed ghee, which contains butyrate and CLA, avoiding the pro-inflammatory omega-6 fatty acids found in traditional vegetable oil doughs. Quinoa adds a complete protein and fiber profile, ensuring a balanced glycemic response compared to a pure potato filling.
Method
- 01
Prepare the dough
In a food processor, pulse the sprouted spelt flour and salt. Add the cold, cubed grass-fed ghee and pulse 8-10 times until the mixture resembles coarse crumbs. Drizzle in ice water 1 tablespoon at a time, pulsing just until the dough begins to clump. Do not overwork. Turn onto a surface, form into a disc, wrap in parchment, and chill for 30 minutes.
- 02
Caramelize the aromatics
While the dough chills, heat the 15ml (1 tbsp) of extra-virgin olive oil in a medium skillet over medium-low heat. Add the diced onions and a pinch of salt. Cook slowly for 10-12 minutes until soft and translucent, but not browned. Stir in the ají panca paste, cumin, oregano, and black pepper. Cook for 2 more minutes until fragrant.
- 03
Cook the potatoes
In a separate pot, boil the diced potatoes in salted water until just tender (about 8-10 minutes). They should hold their shape but yield to a fork. Drain well and toss immediately with the spiced onion mixture and the cooked quinoa. Let the filling cool completely to room temperature; this prevents the dough from becoming soggy.
- 04
Roll and fill
Preheat oven to 200°C (400°F). On a lightly floured surface, roll the chilled dough into a large rectangle about 3mm thick. Cut into 10cm (4-inch) circles using a bowl or cutter. Place 1 heaping tablespoon of the potato-quinoa mixture in the center of each circle. Top with a slice of hard-boiled egg.
- 05
Fold and seal
Fold the dough over the filling to create a half-moon shape. Press the edges firmly with a fork to seal, ensuring no filling leaks out. If the dough is too dry, wet your finger slightly to moisten the edge. Place on the parchment-lined baking sheet.
- 06
Bake
Brush the tops lightly with a little extra olive oil or an egg wash if desired for color. Bake for 25-30 minutes, rotating the pan halfway through, until the crust is golden brown and crisp. The ghee will create a flaky texture similar to a pie crust.
- 07
Make the ají panca emulsion
While the empanadas bake, whisk together the 60ml (¼ cup) extra-virgin olive oil, 30ml (2 tbsp) ají panca paste, and fresh lime juice in a small bowl until emulsified. The acid from the lime will cut through the richness of the ghee.
- 08
Serve
Let the empanadas rest for 5 minutes after baking to allow the filling to set. Serve warm, drizzled generously with the ají panca emulsion. Best eaten immediately while the crust is still crisp.
Pro tips
- ✦Source ají panca paste carefully: many commercial brands add sugar or seed oils; look for organic versions with only peppers, salt, and vinegar.
- ✦Keep your ghee ice-cold; if it starts to soften while rolling, pop the tray back in the fridge for 10 minutes to maintain that flaky, layered texture.
- ✦For the potatoes, Yukon Golds are ideal because their waxy texture holds up to the filling without turning into mush.
- ✦To test freshness, buy ají panca paste in a glass jar rather than a plastic tube, as plastic can leach chemicals into the oil-based paste over time.
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Substitutions
- sprouted spelt flour → all-purpose organic flour or almond flour (for grain-free) (almond flour will require more binding agent and different rolling technique)
- grass-fed ghee → organic coconut oil (solidified) (will impart a slight coconut flavor but maintains the seed-oil-free requirement)
- hard-boiled eggs → avocado slices or omit for vegan (avocado adds creaminess and healthy monounsaturated fats)
Storage
Cool completely and store in a single layer in an airtight glass container in the fridge for up to 3 days. Reheat in a toaster oven or air fryer at 180°C (350°F) for 5-7 minutes to restore crispness. Do not microwave, as it will make the dough chewy. Freezing is possible for up to 2 months; bake from frozen, adding 10 minutes to the cooking time.
What to serve with it
- Green tea (sencha or matcha) to aid digestion and provide catechins
- Sparkling water with fresh lime and mint
- A glass of dry red wine like Cabernet Sauvignon or Malbec, rich in resveratrol
- A side of fresh arugula salad with lemon vinaigrette to cut the richness
FAQ
Can I fry these instead of baking?+
Traditional recipes are fried, but we bake them to avoid oxidized seed oils. If you must fry, use grass-fed tallow or clarified ghee and keep the oil temperature at 175°C (350°F) to prevent burning the fats.
Is this gluten-free?+
Not with spelt or wheat flour. To make it gluten-free, substitute the flour with a high-quality almond flour blend or a cassava flour blend, adjusting the water content as needed.
Why use quinoa in the filling?+
Quinoa adds a complete protein and fiber, making the dish more satiating and lowering the glycemic load compared to a pure potato filling, while honoring the Andean origin of the region.
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